You might have tried out welding for the first time in shop class, using a blow torch to pit fire against metal. When the fire melted the metal, it cooled and fused forming a joint. That same blow torch isn’t exactly a useful tool when it comes to attaching certain other materials such as plastics.
Here at Tru-Form Plastics, we use a different wielding technique that actually utilizes the science of vibration! This is called sonic welding or ultrasonic welding. The gist of sonic welding is that high-frequency ultrasonic acoustic vibrations transfer energy into a localized area of the plastic pieces. The plastic absorbs the vibrations, which heat up and melt the plastics, creating a new joint when the plastic cools. With sonic welding, there is no need for glue, nails, or screws.
Sonic welding can lead to very strong and durable plastic joints, and we have had good results with this process at our company. Want to learn more about our sonic welding services? Contact Tru-Form Plastics today!
Tru-Form Plastics, Inc. is a “Turn-Key” manufacturing facility with many plastic molding processes, trimming, metal machining and finishing of individual components as well as providing fabrication, bonding and assembly of multiple parts. The TFP team has years of valuable experience in providing finished parts that require delicate, complicated and precise fabrication and assembly.
Our goal is to provide the most complete part possible at a competitive cost and speed to market. From your initial design, TFP will be able to take your idea, mold or machine it, paint, assemble custom pack and ship it.
We use our experience to offer an entire compliment of assembly and packaging services including bar coding that strategically align with your business objectives. TFP project experts have the knowledge and capability starting from your initial design to the final production stage, ensuring complete fit, form and aesthetics of each assembled product, all under one roof.
TFP Excels In:
- Multi-Part Assembly
- Die Cutting
- Hardware Installation Gluing/Solvent Bonding
- Heat Welding
- Sonic Welding
- Painting – one of the few on the West Coast
- Silk Screening – Easy Secondary Operations
- Customized Packaging to Prevent Damage