About Tru-Form Plastics:
Full-Service Custom Thermoformer

Custom Thermoforming at High Speed with Fewer Steps

Tru-Form Plastics operates a 75,000 square-foot facility in Orange County, California. It’s built for excellence in custom thermoforming to meet the manufacturing needs of even the most exacting industries:

  • Medical
  • Aerospace
  • Defense
  • Automotive
  • Commercial

We provide a wide range of services for heavy gauge and thin gauge thermoforming. We also offer light assembly and extensive outsourcing options through our partners specializing in paint and finish coatings. Our capacity enables us to handle any size of production at scale.


Heavy Gauge Custom Thermoforming


Our heavy gauge manufacturing is supported by 11 sheet-fed vacuum form machines and seven CNC router trimming work cells for final part trimming.

Examples of our work include:

  • Making enclosures and control panels for medical machinery and devices
  • Producing seating and cabin interior components for major airlines
  • Creating specialty packaging and handling for the defense sector
  • Inventing designs and technologies for automotive prototypes

Thin Gauge Custom Thermoforming


Our thin gauge manufacturing is supported by six high-speed, roll-feed thermoforming lines with seamless integration of part forming and trimming. This eliminates the need for secondary operations.  Our White Room offers product production and packaging with an extra level of control and cleanliness, plus delivery straight to our clients’ fulfillment lines.

The Tru-Form Plastics seven-point quality assurance model brings together the right people, tools, experience, and ideas to satisfy even the most stringent requirements while providing exceptional customer service. All of our facility and manufacturing operations are certified ISO 9001:2015, AS9100, and we are ITAR compliant.

Top 4 Ways Tru-Form Plastics
Earns Customer Trust


Applies decades of experience to a collaborative approach


Embraces difficult assignments


Delivers logical design and innovation


Speeds products to market faster by passing validation the first time

Custom Thermoforming Solutions

  • Heavy gauge thermoforming
  • Thin gauge thermoforming
  • Vacuum thermoforming
  • CNC capabilities
  • In-house tool build assembly

Core Competencies in Custom Thermoforming

Client Testimonials

The Tru-Form Plastics Commitment

Deliver Quality Products on Time

Provide Excellent Customer Service

Continually Improve our Efficiency and Effectiveness