Full-Service Thermoformer
Complete Solutions from Concept Input to Final Assembly
Tru-Form Plastics is a full-service custom thermoformer with the experience, equipment, and personnel to take your part from concept input through forming, assembly, and packaging. Our vertically integrated model supports complex programs in medical, aerospace, automotive, defense, and electronics.
Whether you’re launching a new product or scaling an existing design, we help reduce delays and simplify vendor coordination. Customers count on us for precision forming, structured project management, and high-complexity builds.
What Full-Service Means at Tru-Form
We manage every phase of the custom thermoforming process in-house:
- Engineering collaboration to refine form, material, and manufacturability
- In-house tooling and trimming fixture development
- Heavy gauge thermoforming and thin gauge thermoforming using both vacuum forming and pressure forming processes
- Assembly and fabrication for parts that require hardware, adhesives, fasteners, or EMI shielding
- Packaging and fulfillment to meet cleanroom or transport specifications
Complex Programs, Simplified
Many of the parts we produce require secondary assembly, such as:
- Bonding threaded inserts, brackets, or seals to meet performance or compliance standards
- Attaching metal components for added rigidity or conductivity
- Installing hinges, latches, Velcro, or gaskets
- Using flame-retardant adhesives or special fasteners when required
These services allow us to reproduce functional features that would typically require injection molding, while maintaining the speed and flexibility of thermoforming.
Built to Support Your Entire Build
- Quantities from short runs to millions of units
- Part sizes up to 5’x9′ with draw depths to 28″
- Material expertise across PETG, LDPE, HDPE, PP, PC/ABS, PS, PVC, Ultem™, Kydex®, and Boltaron®
- Certified to AS9100 and ISO 9001:2015 quality standards
We support regulated industries that demand consistency, documentation, and precision at every step. Our team takes ownership of each phase, from initial concept input to forming, trimming, bonding, and shipment.
Explore how full-service plastic thermoforming can streamline your production process.
Request a Quote Today
Learn more about what Tru-Form Plastics can do for you. Contact our team today to request your customized quote.