Home News & Blog News Can Foam Be Thermoformed? Yep.

Can Foam Be Thermoformed? Yep.

A variety of plastic materials can be used in thermoforming, including foams such as those made from polystyrene, polyethylene and polyurethane. In fact, since it’s durable, absorbs sound and impact well, and is relatively inexpensive, foam is a popular material choice.

Thermoformers can form both open and closed cell foam:

  • Open Cell: This foam, which consists of cells that are joined together, is a softer and more flexible selection.
  • Closed Cell: This firmer type of foam has cells that are separate from each other and don’t compress. It’s an ideal option if adhesives or coatings will be used.

The type of foam used depends on a client’s needs, but both are commonly utilized for their advantages in a variety of industries, such as packaging, marine, electronics, automotive, aerospace, retail, and food.

Please contact us today at 714-894-5566 or [email protected] to learn more about our manufacturing solutions and how they can meet your needs. 

Recent Articles

  • What Makes a Thermoforming Partner Ideal for Complex Aerospace Paint and Prep Projects?

    Aerospace paint and prep work must hold up under close scrutiny. A part may be formed to spec, trimmed cleanly, and ready for assembly, but the final surface still has to meet the customer’s cosmetic requirements. Gloss, clarity, coating consistency, and edge quality all matter, especially on large thermoformed aerospace parts with visible surfaces, contours,…

    Read More

  • Choosing FST-Compliant Plastics for Aircraft Interiors

    Aircraft interior material selection usually starts with compliance, but it does not end there. Buyers still have to choose a plastic that fits the part, holds up in service, supports the required finish, and can be sourced without slowing the job down. For many aircraft interior applications, the review starts with FAR 25.853 plastics. From…

    Read More

  • Turnkey Paint and Prep for Finished Thermoformed Parts

    Thermoforming rarely marks the end of a manufacturing program. Many parts move from forming to surface preparation, painting, shielding, and final assembly before they are ready for shipment. When those steps happen at different facilities, production timelines stretch and coordination becomes more complicated than it needs to be. Here at Tru-Form Plastics, paint and prep…

    Read More