Automotive
Flexible, Cost-Effective Forming for Evolving Automotive Designs
Quick design changes, lightweight materials, and lower tooling costs make automotive thermoforming a smart choice for modern vehicle development, especially in electric and hybrid platforms. Tru-Form Plastics is a trusted automotive thermoformer, supporting EV manufacturers, Tier 1 suppliers, and custom vehicle builders with precise, durable plastic parts formed to meet demanding specs.
We provide custom thermoforming solutions for both interior and exterior components, offering short lead times, scalable production, and the ability to revise designs affordably during development.
Why Automotive Teams Choose Thermoforming
Compared to injection molding, plastic thermoforming offers faster turnaround and greater design flexibility at lower initial cost.
Our process helps automotive manufacturers:
- Prototype quickly with minimal investment
- Adjust designs between iterations without retooling delays
- Choose from a wider range of materials and wall thicknesses
Key Benefits of Automotive Thermoforming
- Low Upfront Tooling Cost
Thermoforming molds are simpler and faster to build, making them ideal for early-stage design, trial-and-error development, or limited production runs. - Design Flexibility
Whether you’re testing form and fit or launching a new configuration, our custom thermoformed packaging and components adapt easily to change. We can modify tooling quickly to keep your timeline on track. - Application-Specific Durability
Thermoformed parts allow for:- Variable wall thickness where needed
- Integrated features like vent holes, cutouts, or cable channels
- Material selection based on temperature, strength, or EMI/RFI shielding
Built to Meet Automotive Needs
We form plastic parts up to 70″ long and 20″ wide in materials such as polycarbonate, ABS, PVC, and PC/ABS blends. Our AS9100 and ISO 9001:2015 certifications ensure repeatable quality and traceability across all orders from prototype through production.
Explore how our automotive plastic thermoforming capabilities can reduce cost and accelerate development for your next vehicle program.
Common Applications
- Battery and electronics insulation covers
- Trim panels and liners
- HVAC ducting and airflow components
- Protective housings and interior partitions
- EV-specific components requiring thermal or impact resistance
Request a Quote Today
Learn more about what Tru-Form Plastics can do for you. Contact our team today to request your customized quote.